Training Machines, Helping Humans

Latest Technology Solutions for the Garment Manufacturing Industry

Latest Technology Solutions for the
Garment Manufacturing Industry

1. Enterprise resource solution (ERP) Apparel ERP comes with many modules and
provides customerspecific solutions. Generating PO, Challans, Bills, Fabric indent,
inventory management, garment costing, and production scheduling activities can be
digitalized by using a single ERP system. BlueCherry, WFX, Stage to name a few
ERP
solutions providers
based in India.
2. CAD Systems Computer aided design (CAD), a technology that eases the pattern
making task for apparel products. With CAD tools, garment patterns are developed in a
computer. Digital patterns can be easily modified. Other than pattern making these
activities can be performed using a CAD solution pattern making, digitization of paper
pattern (manual pattern) pattern grading, nesting, marker making, and fabric
consumption.
3. 3D Simulation Using the 3D simulation you can develop 3D garment on the digital
platform. You can see how the pattern fit to a dress form.
4. 3D body Scanner 3D body scanner is used for measuring the human body. This
technology helps in getting first and accurate 3D model and full body measurement.

5. Virtual fitting room and sample approval In a virtual fitting room a virtual dress
form/virtual human is used to check the garment fit. Even the fall of the cloth can be
seen with the garment fit. Using this technology garment manufacturers can take
sample approval online.
6. Automatic spreading machine with data capturing Automatic spreading
machine for all kinds of fabrics. Allows also spreading of heavy fabrics. The machine is
equipped with a rotary spreading head allowing for efficient “face to face” type of
spreading (right side to the right side of fabric). Possibility to spread fabric from roll with
max

7. Automatic cutting machine (CAM) CAM systems are very common in the apparel
manufacturing industry.

8. Automatic single ply cutting machine For making custom made apparels, single
ply of fabric need to cut. To speed up the cutting processes and automate the cutting
process automatic cutting machines are very useful. In custommade garment (Made to
measure) manufacturing, single ply cutter is widely used.
9. Fabric cut planning Software (Fabric) Fabric utilization in cutting can be
improved by using the latest technology solution available for this purpose. Intellocut is
one such kind of system for fabric saving and material cut planning.
 
 

10. Fabric inspection machine and fabric quality report nowadays fabric
inspection machine
comes with digital data entry for measuring fabric defects and 4
point system data analysis and report.
11. Product SAM estimation To establish an accurate
standard time (SAM) of a
garment, PMTS based software is very popular. GSD, SewEasy, ProSMV, and
timeSSD are a few solutions, used for SAM estimation.
12. Application for Time and Motion Study Time study applications for Time Study,
cycle time study. Check the app Time Study by Puzzle solutions
13. Realtime Production tracking system A production factory can track their shop
floor production status realtime and improve its visibility. Data and information received
from the real time system, can be used for line balancing, productivity improvement and
WIP management. Since last seven years I am involved in implement real time
production tracking system. Example of such solution providers BlueCherry SFC /
GPRO SDP/Shopfloor
14. QC / SQC Application For shipment inspection, many buyers use the inspection
app. The quality inspection directly enters inspection data in the application (tablet) and
upload Inspection report to their PLM. For inline, endofline inspection SQC
applications are available. BlueCherry has such product.
15. Machine maintenance software For maintaining all machines, and equipment
record. Keeping the machine usage record. Additionally, machine breakdown
maintenance records.
16. Production planning tool For end to end production planning and processes
scheduling software. Fast React provides such solutions.
17. Computerized Embroidery and quilting machine In high fashion apparel
manufacturing, embroidery designs are commonly found which includes hand
embroidery as well as machine embroidery. For the first production, a wide range of
design selection and quick design change computerized embroidery machine play a
major role.
18. Technology Advancement in sewing machine Sewing machine with computer
panel and display are common now. Sewing operator can easily select stitch type, stitch
number before sewing. A machine will stop automatically when a number of stitches are
completed. There are many developments done in sewing machines. You can study
those in sewing machine manufacturers websites, like Juki, Brother,
Duerkopp Adler.
19. Template stitching /Profile stitching/ Automatic workstation Profile stitching
machine are a semiautomatic machine. Profile stitching machine works like
computerized embroidery machines. After loading the work into frame, operator don’t

 
 

need to handle the material. An operator can attend more than workstation at a time.
There are automatic sewing machines for manufacturing jeans components by
DuerKopp Adler.

20. Overhead hanger system An
overhead material handling system, in which all
components of a garment are hung in hangers. The hanger moves on the overhead rail.
This kind of system reduces the material handling of the operator. Secondly, the single
piece flow reduced the throughput times. Examples of solution providers Eton, INA,
SmartMRT, and Eurotex
21. Product lifecycle management (PLM) The PLM software is an information
management system of an enterprise. The PLM system can integrate data, processes,
business systems, and ultimately, people in an extended enterprise. PLM software
allows endusers to manage this information throughout the entire lifecycle of a product
efficiently and costeffectively, from innovation, design, and manufacture, through
commercialization and disposal. Examples of such fashion PLM are
BlueCherry
PLM
, Rechain, and Centric.
22. Digital Measuring Tape By using digital tapes, measurement can be directly
transferred to the computer (Excel sheet) wirelessly. For example,
Datapro. Mobile
applications are also available for digital measuring.

23. Thread consumption estimate software The size of threads required for
stitching one garment for any fashion is acknowledged as thread consumption. Thread
consumption is measured per garment. In the thread consumption, thread wastage
proportion is included.

24. Thread selection and ordering application Coats has launched an application
for
online thread selection and ordering.
25. Barcode printing machine Barcode printing machine is required for printing
carton stickers.
26. Digital garment and textile printing For fast printing and giving the best print
quality without limiting the number of colors in a design digital printing solution is there.
Sample approval lead time for the printed design is reduced by using digital printing
technology. Additionally, In the age of fast fashion, consumers like custom prints in their
tshirts, and seller need to print a single garment for a design. The digital textile print
solution come into play. Examples Kornit, Textjet, Colorjet etc.
27. Direct to Garment Printing (DTG)
DTG printers are used for printing directly to

 
 

the readymade garment. Solution providers Brother, Epson
28. 3D Textile printing By using 3D textile printing, 3D textile object or cellular fabric
is developed. Till date there is no much use of 3D textiles.
29. SewBot
SewBot is a robot that sews garments without human intervention. An
Atlantabased company called SoftWear Automation has created the Sewbot. Sewbot is
already installed in tshirt manufacturing. This might be the future of readymade
garment manufacturing for staple products.
30. Employee attendance by finger scanning We all need to keep employee
attendance record. Card punching machine, RFID tags are still there. This is the latest
technology used by many garment factories for attendance recording.
31. Payroll and Tax calculation software This is also the most common software
solution every company obtains for employee payroll management and tax calculation.
32. Web ticketing system In a business, we all need support from the other
departments. Normally we call the person or write email and request for help to fix the
issues. Verbal communication and mailing system good but Web ticketing system is the
best way for raising issue and asking for the solutions. Support team easily find the list
of pending things and follow up of an old ticket can be done.
33. Email solution Small business owners who want an emailing solution and to
promote their company name/brand can use
G Suite or Zoho free email for limited
users.
There are many smallscale domestic readymade garment manufacturers and domestic
brands that need additional IT technology solutions for selling RMG products.
34. Clothing ecommerce website You can sell your products through multiple sales
channels. For selling your products directly to customers or resellers; and managing
your business by using ecommerce business solutions like Unicommerce and Shopify.

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